Motorcycle Clutch Installation and Maintenance Guide

The clutch is one of the most essential components of your motorcycle’s drivetrain. Ensuring your clutch is correctly installed and regularly maintained helps deliver smooth power to the wheels and extends the life of your engine and transmission. This guide provides step-by-step instructions and expert advice on motorcycle clutch installation and maintenance.

When Should You Replace Your Motorcycle Clutch?

Over time, your motorcycle clutch can wear out or become less effective. Common signs that it’s time to replace your clutch include:

• Slipping clutch under acceleration
• Difficulty shifting gears
• Burning smell from the engine
• Changes in clutch lever feel
• Unusual noises when engaging the clutch

What You’ll Need for Clutch Replacement

Before you start the installation, make sure you have the necessary tools and replacement parts. These may include:

• New clutch plates (friction and steel)
• Clutch springs
• Clutch cover gasket
• Socket set and torque wrench
• Engine oil and oil filter (recommended)
• Service manual for your motorcycle model

Step-by-Step Clutch Installation

1. Place the motorcycle on a stable surface or centre stand.
2. Drain the engine oil completely before beginning.
3. Remove the clutch cover and inspect the existing components.
4. Remove the clutch springs and pressure plate to access the plates.
5. Take out the worn clutch plates and steel plates, noting their order.
6. Soak the new friction plates in engine oil for at least 30 minutes.
7. Reassemble with new plates in the correct order, alternating friction and steel.
8. Install new clutch springs and torque them to spec using your service manual.
9. Replace the clutch cover with a new gasket and refill engine oil.
10. Start the engine and test clutch function before riding.

Motorcycle Clutch Maintenance Tips

To extend the life of your clutch and keep your bike running smoothly, follow these maintenance tips:

• Check and adjust clutch cable/free play regularly
• Use high-quality motorcycle engine oil
• Avoid excessive clutch slipping when riding
• Replace oil and filter at manufacturer-recommended intervals
• Inspect clutch components periodically, especially after long trips or track use

Choosing the Right Motorcycle Clutch Parts

Always choose parts that are compatible with your motorcycle model. wemoto parts ensure perfect fitment, while aftermarket options can offer enhanced performance.

At wemoto, we stock TRK clutch kits assembled from high-quality motorcycle clutch components for all major manufacturers including Honda, Yamaha, Suzuki, Kawasaki, KTM, and more.